{"id":5216,"date":"2021-10-27T16:32:22","date_gmt":"2021-10-27T14:32:22","guid":{"rendered":"https:\/\/www.ocs-stampi.it\/manutenzione-stampi-2\/"},"modified":"2021-11-05T10:25:39","modified_gmt":"2021-11-05T09:25:39","slug":"manutenzione-stampi-2","status":"publish","type":"post","link":"https:\/\/www.ocs-stampi.it\/en\/manutenzione-stampi-2\/","title":{"rendered":"5 frequently asked questions about the maintenance of moulds for rubber technical articles"},"content":{"rendered":"[vc_row][vc_column][vc_column_text css=&#8221;.vc_custom_1636104043266{margin-bottom: 0px !important;}&#8221;]<span data-contrast=\"auto\">Maintenance, together with cleaning, represents 80% of a moulder\u2019s investment for the purchasing of a mould for technical rubber articles. For this reason, it is essential to draw up a customised maintenance plan and to optimise the life of the mould.<\/span><span data-ccp-props=\"{&quot;201341983&quot;:0,&quot;335551550&quot;:6,&quot;335551620&quot;:6,&quot;335559739&quot;:160,&quot;335559740&quot;:257}\">\u00a0<\/span><\/p>\n<p><span data-contrast=\"auto\">In this article we have pulled together 5 questions we frequently receive from our customers.<\/span><span data-ccp-props=\"{&quot;201341983&quot;:0,&quot;335551550&quot;:6,&quot;335551620&quot;:6,&quot;335559739&quot;:160,&quot;335559740&quot;:257}\">\u00a0<\/span><\/p>\n<p><b><span data-contrast=\"auto\">1-What is the best method to open a mould?<\/span><\/b><span data-ccp-props=\"{&quot;201341983&quot;:0,&quot;335551550&quot;:6,&quot;335551620&quot;:6,&quot;335559739&quot;:160,&quot;335559740&quot;:257}\">\u00a0<\/span><\/p>\n<p><span data-contrast=\"auto\">Many moulders mistakenly use a chisel. In fact, this method causes abrasion to the mould\u2019s surface and the resulting material loss could easily produce an increase in the thickness of the final article.\u00a0<\/span><span data-ccp-props=\"{&quot;201341983&quot;:0,&quot;335551550&quot;:6,&quot;335551620&quot;:6,&quot;335559739&quot;:160,&quot;335559740&quot;:257}\">\u00a0<\/span>[\/vc_column_text][mk_image src=&#8221;https:\/\/www.ocs-stampi.it\/wp-content\/uploads\/2021\/10\/immagine1-1.jpg&#8221;][\/vc_column][vc_column][vc_column_text css=&#8221;.vc_custom_1636104058238{margin-bottom: 0px !important;}&#8221;]<span class=\"TextRun SCXW78754226 BCX0\" lang=\"EN-IN\" xml:lang=\"EN-IN\" data-contrast=\"auto\"><span class=\"NormalTextRun SCXW78754226 BCX0\">Levers are the right alternative to open the moulds without damaging them, preserving the surface for the next production cycle.<\/span><\/span><span class=\"EOP SCXW78754226 BCX0\" data-ccp-props=\"{&quot;201341983&quot;:0,&quot;335551550&quot;:6,&quot;335551620&quot;:6,&quot;335559739&quot;:160,&quot;335559740&quot;:257}\">\u00a0<\/span>[\/vc_column_text][mk_image src=&#8221;https:\/\/www.ocs-stampi.it\/wp-content\/uploads\/2021\/10\/immagine3-1.jpg&#8221;][mk_image src=&#8221;https:\/\/www.ocs-stampi.it\/wp-content\/uploads\/2021\/10\/immagine4.jpg&#8221;][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text css=&#8221;.vc_custom_1636104169843{margin-bottom: 0px !important;}&#8221;]<b><span data-contrast=\"auto\">2- What are the typical defects caused by mould wear?<\/span><\/b><span data-ccp-props=\"{&quot;201341983&quot;:0,&quot;335551550&quot;:6,&quot;335551620&quot;:6,&quot;335559739&quot;:160,&quot;335559740&quot;:257}\">\u00a0<\/span><\/p>\n<p><span data-contrast=\"auto\">Wear can be the cause of embrittlement in the mould. In fact, a worn-out mould makes the burr too thick on the moulded technical articles and, consequently, causes defects in the final piece.<\/span><span data-ccp-props=\"{&quot;201341983&quot;:0,&quot;335551550&quot;:6,&quot;335551620&quot;:6,&quot;335559739&quot;:160,&quot;335559740&quot;:257}\">\u00a0<\/span><\/p>\n<p><b><span data-contrast=\"auto\">3- What is the cause of mould deterioration?<\/span><\/b><span data-ccp-props=\"{&quot;201341983&quot;:0,&quot;335551550&quot;:6,&quot;335551620&quot;:6,&quot;335559739&quot;:160,&quot;335559740&quot;:257}\">\u00a0<\/span><\/p>\n<p><span data-contrast=\"auto\">Several factors lead to mould deterioration. The variables influencing the results are linked to both the mould and the polymer used.<\/span><span data-ccp-props=\"{&quot;201341983&quot;:0,&quot;335551550&quot;:6,&quot;335551620&quot;:6,&quot;335559739&quot;:160,&quot;335559740&quot;:257}\">\u00a0<\/span><\/p>\n<p><span data-contrast=\"auto\">As far as the mould is concerned, deterioration can depend on:<\/span><span data-ccp-props=\"{&quot;201341983&quot;:0,&quot;335551550&quot;:6,&quot;335551620&quot;:6,&quot;335559739&quot;:160,&quot;335559740&quot;:257}\">\u00a0<\/span><\/p>\n<ul>\n<li data-leveltext=\"-\" data-font=\"&quot;Calibri, &quot;Calibri_MSFontService&quot;,serif\" data-listid=\"7\" aria-setsize=\"-1\" data-aria-posinset=\"1\" data-aria-level=\"1\"><span data-contrast=\"auto\">The type of steel used;<\/span><span data-ccp-props=\"{&quot;134233279&quot;:true,&quot;201341983&quot;:0,&quot;335551550&quot;:6,&quot;335551620&quot;:6,&quot;335559739&quot;:160,&quot;335559740&quot;:259}\">\u00a0<\/span><\/li>\n<li data-leveltext=\"-\" data-font=\"&quot;Calibri, &quot;Calibri_MSFontService&quot;,serif\" data-listid=\"7\" aria-setsize=\"-1\" data-aria-posinset=\"2\" data-aria-level=\"1\"><span data-contrast=\"auto\">The treatment carried out;\u00a0<\/span><span data-ccp-props=\"{&quot;134233279&quot;:true,&quot;201341983&quot;:0,&quot;335551550&quot;:6,&quot;335551620&quot;:6,&quot;335559739&quot;:160,&quot;335559740&quot;:259}\">\u00a0<\/span><\/li>\n<li data-leveltext=\"-\" data-font=\"&quot;Calibri, &quot;Calibri_MSFontService&quot;,serif\" data-listid=\"7\" aria-setsize=\"-1\" data-aria-posinset=\"3\" data-aria-level=\"1\"><span data-contrast=\"auto\">The geometry of the piece;<\/span><span data-ccp-props=\"{&quot;134233279&quot;:true,&quot;201341983&quot;:0,&quot;335551550&quot;:6,&quot;335551620&quot;:6,&quot;335559739&quot;:160,&quot;335559740&quot;:259}\">\u00a0<\/span><\/li>\n<li data-leveltext=\"-\" data-font=\"&quot;Calibri, &quot;Calibri_MSFontService&quot;,serif\" data-listid=\"7\" aria-setsize=\"-1\" data-aria-posinset=\"4\" data-aria-level=\"1\"><span data-contrast=\"auto\">The technology adopted (injection or compression moulding).<\/span><span data-ccp-props=\"{&quot;134233279&quot;:true,&quot;201341983&quot;:0,&quot;335551550&quot;:6,&quot;335551620&quot;:6,&quot;335559739&quot;:160,&quot;335559740&quot;:259}\">\u00a0<\/span><\/li>\n<\/ul>\n<p><span class=\"TextRun SCXW96900454 BCX0\" lang=\"EN-IN\" xml:lang=\"EN-IN\" data-contrast=\"auto\"><span class=\"NormalTextRun SCXW96900454 BCX0\">Additionally, the type of elastomer used can wear out the mould. Some elastomers are very abrasive whilst others are less abrasive. <\/span><\/span><\/p>\n<p><span class=\"TextRun SCXW96900454 BCX0\" lang=\"EN-IN\" xml:lang=\"EN-IN\" data-contrast=\"auto\"><span class=\"NormalTextRun SCXW96900454 BCX0\">If we rank materials from the most to least abrasive:<\/span><\/span><span class=\"EOP SCXW96900454 BCX0\" data-ccp-props=\"{&quot;201341983&quot;:0,&quot;335551550&quot;:6,&quot;335551620&quot;:6,&quot;335559739&quot;:160,&quot;335559740&quot;:257}\">\u00a0<\/span><\/p>\n<ul>\n<li><span data-contrast=\"auto\">silicone;<\/span><\/li>\n<li><span data-contrast=\"auto\"><span class=\"TextRun BCX0 SCXW247094654\" lang=\"EN-IN\" xml:lang=\"EN-IN\" data-contrast=\"auto\"><span class=\"NormalTextRun BCX0 SCXW247094654\">all light and coloured filler compounds<\/span><\/span>;<\/span><\/li>\n<li><span data-contrast=\"auto\">HNBR;<\/span><\/li>\n<li><span data-contrast=\"auto\">Viton;<\/span><\/li>\n<li><span data-contrast=\"auto\"> Vamac;<\/span><\/li>\n<li><span data-contrast=\"auto\">EPDM p<span class=\"TextRun BCX0 SCXW247094654\" lang=\"EN-IN\" xml:lang=\"EN-IN\" data-contrast=\"auto\"><span class=\"NormalTextRun BCX0 SCXW247094654\">eroxide mixture<\/span><\/span>;<\/span><\/li>\n<li><span data-contrast=\"auto\">ACM;<\/span><\/li>\n<li><span data-contrast=\"auto\">NBR.<\/span><\/li>\n<\/ul>\n[\/vc_column_text][vc_column_text css=&#8221;.vc_custom_1636104302347{margin-bottom: 0px !important;}&#8221;]<b><span data-contrast=\"auto\">4-How can raw material waste be reduced?<\/span><\/b><span data-ccp-props=\"{&quot;201341983&quot;:0,&quot;335551550&quot;:6,&quot;335551620&quot;:6,&quot;335559739&quot;:160,&quot;335559740&quot;:257}\">\u00a0<\/span><\/p>\n<p><span data-contrast=\"auto\">During the moulding of rubber technical articles, it is important to consider the AGE of the mould. In fact, the percentage of waste increases as the number of impressions made increases and, consequently impacts on the degree of mould wear. Chrome-plating is an ideal treatment to reduce waste and to make it easier to detach parts, avoiding tears and\/or defects.<\/span><span data-ccp-props=\"{&quot;201341983&quot;:0,&quot;335551550&quot;:6,&quot;335551620&quot;:6,&quot;335559739&quot;:160,&quot;335559740&quot;:257}\">\u00a0<\/span><\/p>\n<p><b><span data-contrast=\"auto\">5- Are shims an advantage or a disadvantage?<\/span><\/b><span data-ccp-props=\"{&quot;201341983&quot;:0,&quot;335551550&quot;:6,&quot;335551620&quot;:6,&quot;335559739&quot;:160,&quot;335559740&quot;:257}\">\u00a0<\/span><\/p>\n<p><span data-contrast=\"auto\">Shims are used to balance the moulding, even if they should not be abused. Indeed, they can provoke a plate deformation. Consequently, it is advisable to use them only when necessary.<\/span><span data-ccp-props=\"{&quot;201341983&quot;:0,&quot;335551550&quot;:6,&quot;335551620&quot;:6,&quot;335559739&quot;:160,&quot;335559740&quot;:257}\">\u00a0<\/span><\/p>\n<p><span data-contrast=\"auto\">These FAQs are only an extract from a guide we will publish soon. It will be a handbook dedicated to all moulders, full of practical advice, and is the result of years of experience in the sector, working directly with our customers.<\/span><strong>\u00a0<\/strong><span data-contrast=\"auto\"><strong><a href=\"https:\/\/www.ocs-stampi.it\/en\/contacts\/\"><em>Sign up to our newsletter<\/em><\/a><\/strong> to receive a preview!<\/span><span data-contrast=\"auto\">\u00a0\u00a0<\/span><!--more-->[\/vc_column_text][\/vc_column][\/vc_row]\n","protected":false},"excerpt":{"rendered":"<p>[vc_row][vc_column][vc_column_text css=&#8221;.vc_custom_1636104043266{margin-bottom: 0px !important;}&#8221;]Maintenance, together with cleaning, represents 80% of a moulder\u2019s investment for the purchasing of a mould for technical rubber articles. For this reason, it is essential to draw up a customised maintenance plan and to optimise the life of the mould.\u00a0 In this article we have pulled together 5 questions we frequently [&hellip;]<\/p>\n","protected":false},"author":7,"featured_media":5214,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"content-type":"","footnotes":""},"categories":[9],"tags":[],"class_list":["post-5216","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-news-eng"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v21.1 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>5 frequently asked questions about the maintenance of moulds for rubber technical articles - OCS Stampi<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.ocs-stampi.it\/en\/manutenzione-stampi-2\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"5 frequently asked questions about the maintenance of moulds for rubber technical articles - OCS Stampi\" \/>\n<meta property=\"og:description\" content=\"[vc_row][vc_column][vc_column_text css=&#8221;.vc_custom_1636104043266{margin-bottom: 0px !important;}&#8221;]Maintenance, together with cleaning, represents 80% of a moulder\u2019s investment for the purchasing of a mould for technical rubber articles. 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