Moulding of technical articles in rubber and silicone: how to reduce raw material waste with an increase in productivity

In the field of moulding technical articles in rubber and silicone, every detail affects the quality of the finished product and production efficiency. Among the factors that are often overlooked, but of great impact, is the age of the mould.

Why mould age really matters

Over time and the number of production cycles increases, the mould tends to wear out. This wear may seem physiological, but it has direct repercussions on the waste of raw material: defective parts, difficulty in detaching, lacerations or surface imperfections become more frequent, negatively affecting both quality and costs.

The gap is not inevitable: it can be reduced

Reducing waste means reducing waste, reducing costs and increasing the sustainability of the production process. But it also means improving productivity, because less waste translates into less rework, less downtime and greater business continuity.

One of the most effective ways to do this is  to assess the condition of the mould and take action before wear and tear causes significant damage.

Chrome plating: an ally for productivity

Among the most effective treatments to extend the useful life of the mould and reduce waste is chrome plating. This surface treatment:

1. It facilitates the detachment of the moulded parts, avoiding tears;
2. Protects surfaces from continuous rubbing and chemical aggression;
3. Reduces adhesion of material and release agents;
4. Improves the surface finish of the finished product;
5. Optimize productivity by making every step of the cycle smoother.

Prevention, maintenance and treatments: a winning strategy

A strategic approach to mould maintenance, which includes regular checks, scheduled cleaning and targeted treatments, allows you to drastically reduce waste and increase the yield of the production line, even with older moulds.

Those who work every day in the world of rubber know how much every gram of material has a cost and how much every machine downtime represents a problem. For this reason, intervening in time is always the smartest choice.

 

Do you want to learn more about how to improve the performance of your moulds?
Contact us for a no-obligation consultation.